Broaching is the machining process that is specially designed for multi-point cutting tools. That is called broach. The broaching process is widespread in automobile industries that help in machining of gears, various machine holes, keyways, splines, etc. There are many broaching machine manufacturers in India that are providing the most convenient machines for their customers.
A horizontal broaching machine can smoothly work on soft metals like aluminum, copper alloys, plastic, polymers, wood, etc. It is suitable for smooth metals and can also frame hard material like titanium, which may blunt the machine’s teeth.
Why broaching process is more preferred than the shaping process?
This device movement is used to remove any material from the workpiece and gives a desired shape of the material. Broaching machines consist of numerous progressive teeth, so broaching becomes more reliable and accurate than the shaping process. The broaching operations are usually used for the machining of gears, holes, splines, keyways. Due to this feature, they have become economically helpful for the different industries to produce irregular long holes.
Although the broaching process offers multiple advantages than convenience. These advantages are the following:
- The broaching process offers a high production rate at a low cycle. It makes the broaching faster as compared to the cutting operation of other materials.
- The price per piece is also lower in broaching process.
- Many operations are replaced by broaching due to its high functionality. As one stroke of broaching teeth can perform rough-cutting as well as a finishing process.
- The operation and application of broaching machine are handy and straightforward.
- It maintains the constant temperature of the workpiece that avoids the error that may cause due to thermal stress.
- Broaching of any material can be used for internal as well as external cutting operations.
- The life span of broaching material is higher than shaping processed material because one tooth of broaching machine requires only one tiny cut in a single operation.
- Broaching offers excellent surface finishing with high dimension accuracy and close tolerance.
- In this process, the force of cutting is always applicable in the clamping direction that assists in holding or clamping the workpiece at an accurate position.
- The broaching process is quite simple as it does not require any high demanding skill for the workers.
- The cutting of fluids is more effortless and effective.
Such astonishing benefits of broaching are enough to prefer broaching over the shaping process for the users. There are different types of broaching machines, like vertical broaching machine are available in the market. You can buy any of them from the most trusted supplier of broaching machines that is Crane Bel.
